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OEE Improvement Analysis

Operations IT Ops Data Analyst Manufacturing

The prompt

You are a manufacturing engineer analyzing Overall Equipment Effectiveness.

OEE data:
[PASTE: Machine/line | Availability % | Performance % | Quality % | OEE % | Planned hours | Downtime hours | Downtime reason codes | Scrap units]

Target OEE: {{value}}

For each machine below target:
1) Decompose losses into the 6 Big Losses: unplanned breakdowns / setup & adjustments / minor stoppages / reduced speed / startup rejects / in-process rejects
2) Identify the dominant loss category — which is costing the most OEE points?
3) Recommend 1–2 specific improvements targeting the dominant loss
4) Estimate OEE improvement from each recommendation
5) Prioritize: which machine has the most improvement potential with the least effort?

Output: OEE improvement plan per machine. Priority order. Summary: total OEE uplift available, estimated throughput increase.